We provide customized assembly assist devices for electric vehicle (EV) manufacturing, designed to improve operator safety, handling efficiency, assembly precision, and productivity.

Our solutions support the safe lifting, positioning, alignment, and installation of heavy or delicate EV components, helping manufacturers achieve smoother and more ergonomic assembly operations.

Our EV Assembly Assist Solutions Include:

  • Battery pack lifting and positioning devices

  • Battery module handling manipulators

  • Torque reaction arms for controlled tightening

  • Electric and pneumatic tool balancers

  • Nutrunner suspension systems

  • Ergonomic assembly manipulators

  • Component loading and positioning fixtures

  • Custom lifting and tilting assist devices

  • Conveyor-based component transfer systems

Bus & Truck Windshield Assembly Manipulator

Safe, Precise & Ergonomic Windshield Installation

Our Bus & Truck Windshield Assembly Manipulator is designed to safely lift, handle, position, and install large and heavy windshields with precision. Engineered for commercial vehicle manufacturing and assembly lines, it helps operators manage delicate glass components while reducing manual effort, handling risks, and the possibility of glass damage.

Equipped with ergonomic handling controls and a suitable vacuum gripping system, the manipulator enables smooth movement, controlled rotation, tilting, and accurate positioning of windshields during installation.

Key Features

  • Safe Glass Handling: Vacuum-based gripping system for secure handling of large windshields.

  • Ergonomic Operation: Reduces operator fatigue and manual handling effort.

  • Precise Positioning: Enables accurate alignment during windshield installation.

  • Controlled Movement: Smooth lifting, rotation, tilting, and positioning.

  • Enhanced Safety: Helps minimize the risk of glass breakage and operator injury.

  • Customized Design: Configured according to windshield dimensions, weight, and assembly requirements.

  • Production Efficiency: Supports faster, more consistent, and reliable assembly operations.

Applications

  • Bus windshield installation

  • Truck windshield installation

  • Commercial vehicle assembly lines

  • Automotive glass handling and positioning

  • Heavy vehicle manufacturing plants

Engineered for Your Assembly Needs

AirBot Handling & Automation provides customized windshield handling solutions designed around your product, workspace, and production requirements.

Contact us to develop the right windshield assembly handling solution for your manufacturing line.

Seat Assembly Manipulator

Ergonomic Seat Handling and Precision Assembly Solutions

AirBot Handling & Automation designs and manufactures customized Bus & Truck Seat Assembly Manipulators to simplify the handling, lifting, positioning, and installation of heavy commercial vehicle seats. These ergonomic handling systems help operators safely maneuver large and bulky seats into the required assembly position with improved precision and control.

Designed for bus and truck manufacturing lines, our manipulators reduce manual handling effort, minimize the risk of product damage, and improve operator safety and assembly productivity.

Key Features

  • Ergonomic Handling: Reduces operator fatigue and physical strain during seat assembly.

  • Precision Positioning: Enables accurate alignment of seats with mounting points inside the vehicle cabin.

  • Customized Gripping System: Designed to securely handle different seat sizes, shapes, and configurations.

  • Controlled Movement: Supports smooth lifting, rotation, tilting, and positioning as required by the application.

  • Improved Safety: Minimizes manual lifting and handling risks during assembly operations.

  • Flexible Integration: Suitable for production lines, assembly stations, and vehicle cabin installation areas.

  • Customized Design: Available with application-specific gripping arrangements and handling capacities.

Applications

  • Bus driver and passenger seat assembly

  • Truck driver seat installation

  • Commercial vehicle cabin seat handling

  • Heavy-duty and multi-seat assembly operations

  • Automotive and commercial vehicle manufacturing lines

Customized Seat Handling Solutions

AirBot Handling & Automation provides customized seat handling manipulators based on seat weight, dimensions, centre of gravity, gripping requirements, and assembly layout. Systems can be configured with suitable pneumatic, electric, or other application-specific handling mechanisms.

AirBot Handling & Automation — Engineering Customized Solutions for Automation, Handling and Manufacturing.